USB C port input with overvoltage protection, three series lithium battery charging management board 12.6V 1A

2023-05-12 15:09:37
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1 Circuit board PCB description

1.1  Name USB C port input with overvoltage protection,three series lithium battery charging management board 12.6V 1A

1.2  Applications:Convenient charging devices, etc.

1.3  Battery pack: 11.1Vlithium battery pack, multiple  parallel or three series connection full 12.6V

1.4   Inputvoltage: 5V When charging, the light will be on, and when it is fully charged,the light will turn ,  Max charging current 1A

1.5  Introduction to Chip  Functions

1, Lithium battery charging circuitPW4053M

PW4053M Lithium battery charge management chipUp to 3A charging currentsupport three series  lithium battery charging.

2, Overvoltage protection circuitPW2609

PW2609 is a USB  input overvoltage protection chip, adjustable input overvoltage shutdown,default 6.1V, 36V input protection.

Function: 1Misplaced high voltage protection 2USB Hot Swap  Protection, 3Abnormal high voltage protection for  damaged fast charger.

2, Circuit diagram


PCB layout is divided into two parts: signal controlcircuit + power circuit

Note 1: The  blue thick line is the power trace, the layout should be wide,SW part (Q1, D1, L1 three devices connected) is not only the poweroutput, but also it is a noise source, the layout should be wide and the area should  be small.

Note 2: The  red thick line is the power ground, the main points of the drawing board: to bewide, the shorter the distance between the connecting loops at each point, the  more holes are punched in the ground. (Input, C1, C2, PW2609 pin 6, C3, C4, C5,Q1 and the battery ground)

3 PCB diagram and 3D display diagram

       

4 BOM Material List                                            .

Comment

Designator

Footprint

Quantity

0805  16V  22UF

C2, C3

0805C

2

0805  50V  10UF

C1

0805C

1

0805  25V  22UF

C4, C5

0805C

2

SS34 SMB good quality

D1

SMB

1

Integrated molded inductor 0850  6.8uh

L1

SMD

1

0603 LED Green

LED1

0603SL

1

0603 LED Red

LED2

0603SL

1

PW4406 PWCHIP MOS tube

Q1

SOP8

1

0603  5.1k  5%

R1, R2

0603SL

2

1210  1%  60mR

R3

R1210

3

0603 1% 20R

R4

0603SL

1

0603  5%  1k

R4, R5

0603SL

2

0603 1%  0R

R6

0603SL

1

PW4053M PWCHIP charge chip

U1

SOP8

1

PW2609 PWCHIP Overvoltage Protection Chip

U2

SOT23-6

1

USB TYPE C 16PIN

USB1

USB

1


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