Two series lithium battery charge and discharge board, 5V2A input and output, input protection against 36V

2023-05-12 14:58:09
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Original
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1 Circuit board PCB description

1.1  Name Two series lithium battery charge anddischarge board, 5V2A input and output, input protection against 36V

1.2  Applications Convenient charging  devices, etc.

1.3  Battery pack: 7.4V lithium battery  pack,multiple parallel or two series connection, full 8.4V

1.4  InputUSB1: 5V2AWhencharging, the light will be on, and when it is fully charged, the light willturn, and the light will flash without connecting the battery

1.5   Output USB2): 5V2.4A

1.6    Introduction to Chip  Functions

1, B lithium battery charging circuitPW4202

PW4202 is a  lithium battery charging management chip, external MOS, up to 3A chargingcurrent, support 5V input boost two series of lithium battery charging.    

2, A lithium battery protection circuit PW7052

PW7052 is a two  series lithium battery overcharge, overdischarge, overcurrent detectionprotection circuit chip, parallel MOS can increase the overcurrent protection  value.

3, Lithium batteryoutput circuit PW2163

PW21623 is a DC-DCbuck constant voltage chip, input 4.5V-18V, adjustable constant voltage outputvoltage value, output up to 3A current.

4, Input overvoltageprotection threshold circuit PW2609

PW2609 is a USBinput overvoltage protection chip, input overvoltage adjustable threshold off,36V input high withstand voltage.

Function: 1Misplaced high voltage protection 2USB Hot Swap  Protection, 3Abnormal high voltage protection for  damaged fast charger.



2, Circuit diagram


PCB layout is divided into two parts: signal controlcircuit + power circuit

Note 1: The  blue thick line is the power trace, the layout should be wide,SW part (Q1, D1, L1 three devices connected) is not only the power  output, but also it is a noise source, the layout should  be wide and the area should  be small.

Note 2: The  red thick line is the power ground, the main points of the drawing board: to be  wide, the shorter the distance between the connecting loops at each point, the  more holes are punched in the ground.

3, PCB diagram and 3Ddisplay diagram

       

4 BOM Material List                                            .

Comment

Designator

Quantity

0805 16V  22UF

C1, C2, C3, C6, C7, C10, C11

7

0603 0.1UF  16V

C4, C5, C8, C9

4

0805 50V  10UF

C12

1

0603 1UF  50V (LDO part)

CIN, CIN2

2

0603 10UF 16V (LDO part)

COUT, VO2

2

SS34  SMB

D1

1

Integrated molded inductor 0850-6.8UH

L1

1

Integrated molded inductor 0850- 3.3UH

L2

1

PW6206  SOT23-3(LDO part)

LDO1

1

PW6513  SOT89-3(LDO part)

LDO2

1

0603 LED Red

LED1

1

0603 LED Green

LED2

1

PW4406 PWCHIP

Q1

1

PW8205A8TS PWCHIP

Q2, Q3

2

0603 0R 1%

R1

1

0603 20R 1%

R2

1

1210 60mR 1%

R3

1

0603 1K 1%

R4

1

0603 330R 1%

R5, R6

2

0603 5.1K 1%

R7, R8

2

0603 1K 5%

R9, R10

2

NC

R11

1

0603 40K 1%

R12

1

0603 300K 1%

R13

1

0805  10R  5%(LDO part)

R absorption

1

PW4202 PWCHIP

U1

1

PW7052 PWCHIP

U2

1

PW2163 PWCHIP

U3

1

PW2609 PWCHIP

U4

1

PL515 USB Intelligent charging protocol

U5

1

USB TYPE C 6PIN

USB1

1

USB A

USB2

1


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