Three series lithium battery charging and discharging board, 5V-9V2A input and 5V output

2023-05-12 14:57:21
lu
Original
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1 Circuit board PCB description

1.1  Name Three series lithium battery charging anddischarging board, 5V-9V2A input and 5V output

1.2  Applications:Convenient charging  devices, etc.

1.3  Battery pack: 11.1V lithium battery pack,multiple parallel or two series connection, full 12.6V

1.4  Input USB1): 5V2AWhen charging, the light will be on, and when it is fully charged,the light will turn, and the light will flash without connecting the battery

1.5  InputUSB2): 5V2.4A (Maximum 3A)

1.6  Introduction to Chip  Functions

1, B lithium battery charging circuit PW4040

PW4040 is a wide  voltage muti-lithium battery charging management chip, built-in MOS, up to  output 3A charging, support 5V-9V input boost three series lithium battery  charging.

2, A lithium battery protection circuit PW7126

PW7126 is a  threeseries lithium battery overcharge, overdischarge, overcurrent detectionprotection circuit chip, parallel MOS can increase the overcurrent protection  value.

3, Lithium batteryoutput circuit PW2163

PW2163 is a DC-DCbuck constant voltage chip, input 4.5V-18V, adjustable constant voltage outputvoltage value, output up to 3A or 5A current.

Extra Lithium battery power equalization circuitPW2213

PW2213 is a lithium  battery power equalization circuit chip. Multi-string lithium battery andmulti-parallel circuit are available.



2, Circuit diagram


PCB layout is divided into two parts: signal controlcircuit + power circuit

Note 1: The  blue thick line is the power trace, the layout should be wide,SW part (PW2163 PIN 6 and L1, D1, Q1 three devices connected) is not only  the power output, but also it is a noise source, the layout should be wide andthe  area should be small.

Note 2: The  red thick line is the power ground, the main points of the drawing board: to be  wide, the shorter the distance between the connecting loops at each point, the  more holes are punched in the ground.

3, PCB diagram and 3Ddisplay diagram

4 BOM Material List                                            .

Comment

Designator

Quantity

0805 25V  22UF

C1, C2, C6

3

0805  25V  22UF

C3

1

0603 1UF  25V

C4, C7, C12, C15

4

0603 0.1UF  25V

C5, C13

2

0603 0.1UF  50V

C8, C9

2

0805 16V  22UF

C10, C11

2

100uF 25V 6.3MM Electrolytic capacitance

C14

1

0603 10UF  25V

C16

1

0603 560pF  25V

C17

1

SS34  SMB

D1

1

Integrated molded inductor 0850-15UH

L1

1

Integrated molded inductor 0850- 3.3UH

L2

1

0603 LED Red

LED1

1

0603 LED Green

LED2

1

MMBT3904 SOT523

P1, P2, P3

3

PW6206-3.3V

PW6206, PW7533L

2

PW6513B pin-5V

PW6513B, PW7550

2

PW7126 PWCHIP Lithium battery protection board IC

PW7126

1

PW4406 PWCHIP

Q1, Q2, Q3

3

0603 1.9M 1%

R1

1

0603 200k 1%

R2

1

0603 22K  5%

R3

1

0603  330K  1%

R4

1

0603 100K 1%

R5

1

0603 1K  1%

R6, R14, R15

3

0603 220K 1%

R7

1

0603 30K 1%

R8

1

1210 68mΩ 1%

R9

1

0603 1K 1%

R10

1

0603 1K 5%

R11

1

0603 40K 1%

R12

1

0603 300K 1%

R13

1

0603 22K 5%

R16

1

0603  3M 1%

R17

1

1210 30mR 1%

R18

1

0603 1K  5%

R19

1

PW4040 PWCHIP

U1

1

PW6603 PWCHIP

U3

1

PW2163B PWCHIP

U4

1

PL515 Intelligent charging protocol

U5

1

USB TYPE C 6PIN

USB1

1

USB A

USB2

1

Note: The BOM for LDO and equalization circuits are not included.

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